Every mask and helmet is made by hand, from a 3D model to the last soldered LED. Here is what happens after you order.
1. 3D modelling
For catalog models we adjust the existing 3D model to your head size. For custom designs we build a new model from your sketches, photos or head scan and agree it with you in renders before production. This is where we decide on visibility, ventilation and where the electronics will sit.
2. 3D printing and reinforcement
The shell is 3D printed in parts and joined. Large helmets are reinforced with fibreglass and epoxy resin so they stay light but rigid enough for a full show.
3. Surface finish
Painted helmets go through filler, sanding, primer, colour and a clear coat for a smooth, scratch-resistant surface. Mirror masks are covered tile by tile with acrylic mirror — never glass — so the mask is lighter, does not shatter and is safe to wear.
4. Eyes and visibility
Eye openings are usually closed with one-way mirror or dark acrylic: you see out, the audience does not see in. On request we use mesh instead, or remove the cover completely. For DJs we check the view downwards to the equipment.
5. LEDs and electronics
We solder addressable LEDs or high-density LED panels, install the controller and wiring, and insulate everything against sweat. The system is low voltage and runs from a USB power bank.
6. Programming the effects
We load light effects, and for screen masks also your text, logo or animations. Many models can be controlled from a remote or phone, and some can react to music.
7. Comfort
Inner padding, adjustable straps and ventilation are fitted so the mask can be worn for a whole show. Helmets for long sets can get a small fan and space for in-ear monitors.
8. Final test and packing
Every item is switched on and checked before shipping. We send you a photo or video, then pack it in a protective box and ship by courier with tracking.